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Thin sheet metal processing×西野精器製作所 - List of Manufacturers, Suppliers, Companies and Products

Thin sheet metal processing Product List

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[Processing Example] Simultaneous bending processing at 12 locations

[Processing Example] Simultaneous bending processing at 12 locations

Copper and brass can also be cut! Even with a large quantity, we can finish without variation between products.

Here is an example of thin copper sheet metal processing. This thin sheet product is a shield plate made of tough pitch copper (C1100). Since copper is a highly reflective material, it cannot be cut with a CO2 laser as it reflects the laser. At thin-sheet-metal-processing.com, we have a fiber laser cutting machine, allowing us to cut copper and brass as well. We created a special mold in our in-house machining center that can bend 12 locations simultaneously. By bending at the same time, we achieved stable precision and reduced the number of bending processes, which satisfied our customers in terms of cost. 【Overview】 ■ Material: C1100-1/4H ■ Size: 67×75×12mm ■ Thickness: t0.3 ■ Precision: ±0.1 ■ Quantity: 100 ■ Delivery time: 7 days *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[Processing Example] Bending Process at Rice Grain Size

[Processing Example] Bending Process at Rice Grain Size

We can accommodate short delivery times! If you are having trouble with rice grain-sized thin plate metal processing, please feel free to consult with us.

Here is an example of processing a thin plate with a thickness of 0.08mm made of material C1720-1/4H (beryllium copper). The size is very small, approximately 2×10mm, and is a product that our thin plate sheet metal processing.com specializes in. The blank is cut using a fiber laser for thin plates, allowing for faster processing and enabling us to meet short delivery times. The stepped bending section has a height of only 0.15mm, requiring a simple mold. Even when producing the mold with wire cutting, the R of the wire diameter remains, so we used a wire with a thinner diameter than usual to overcome this issue. 【Overview】 ■Material: C1720-1/4H ■Size: 2×10mm ■Thickness: t0.08 ■Precision: ±0.05 ■Quantity: 10 ■Delivery time: 5 days *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[Processing Example] Simultaneous finishing of taps and precision holes with a laser punch combination machine.

[Processing Example] Simultaneous finishing of taps and precision holes with a laser punch combination machine.

Shortening the delivery time is possible! Achieved by automatically completing tapping and precision hole processing without human intervention!

We would like to introduce a case of aluminum thin plate brackets delivered on the fifth day, totaling 200 pieces. At us, thin-plate sheet metal processing.com, in order to respond to short delivery times, all processing of 10 M3 taps, 6 M4 taps, and 10 φ3H9 holes was done using a laser punch combination machine. By automating the tapping and precision hole processing without manual intervention, we were able to shorten the delivery time. We have also made innovations in bending processing. The semi-circular protrusions of this product would bend together if bent directly. Therefore, we incorporated reliefs into the mold and bent the three points without them colliding, resulting in a clean finish without deformation. 【Overview】 ■ Material: A5052 ■ Size: 180×70×90mm ■ Plate thickness: t1.5 ■ Precision: ±0.1 ■ Quantity: 200 ■ Delivery time: 5 days *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Minimizing Warping and Distortion with Fiber Laser

[Processing Example] Minimizing Warping and Distortion with Fiber Laser

20 pieces completed in 7 days! This was achieved through simple mold manufacturing technology, along with material inventory and blank processes.

We would like to introduce a case of a product that includes a very narrow special U-bend at the bottom. Due to the presence of a stepped bend near the U-bend, which interferes with the positioning of both, it was necessary to divide the U-bend into multiple processes and shape it gradually. In such cases, predicting springback is difficult, and knowledge and experience are required to consider the shape of the mold. At thin sheet metal processing.com, we were able to complete 20 pieces in 7 days by designing and manufacturing a simple mold in-house. 【Overview】 ■ Material: C2680-1/2H ■ Size: 6×9×10mm ■ Thickness: t0.3 ■ Precision: ±0.1 ■ Quantity: 20 ■ Delivery time: 7 days *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Sheet Metal Processing × Cutting Processing for Die-less Processing and Shortened Delivery Time

[Processing Example] Sheet Metal Processing × Cutting Processing for Die-less Processing and Shortened Delivery Time

Accommodating various materials! We propose suitable processing based on factors such as delivery time and quantity.

This product is a distinctive offering unique to thin sheet metal processing.com. Here are three reasons why: The first reason is processing based solely on 3D data without drawings. We can process not only Solidworks, STEP, and IGES formats but also various other data formats, making it invaluable for customers who do not have time to create drawings. The second reason is our ability to work with a variety of materials. This product is made by bending SUS301-CSP-H material. Although it is a hard material, we have the know-how based on our track record to ensure it is done beautifully without cracking. The third reason is our combined processing of sheet metal and press processing (plastic processing) with cutting processing. For this product, there were some areas where the plate thickness needed to be crushed, but due to a 5-day delivery time, we did not have time to create a mold, so that part was produced using cutting processing. Depending on the situation regarding delivery times and quantities, we can also propose suitable processing methods. 【Overview】 ■Material: SUS301CSP-H ■Size: 30×60mm ■Thickness: t0.3 ■Precision: ±0.1 ■Quantity: 10 ■Delivery time: 5 days *For more details, please refer to the related links or feel free to contact us.

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Processing Case Collection - Thin Plate Sheet Metal Processing Edition [Featuring 30 Processing Cases!]

Processing Case Collection - Thin Plate Sheet Metal Processing Edition [Featuring 30 Processing Cases!]

We present a collection of case studies focused solely on "thin plate sheet metal processing"! We will introduce examples such as YAG laser welding with a thickness of 0.4 mm and laser stacking type drawing processing!

【Case Studies (Excerpt)】 ■Composite processing of press and cutting 　■ECU cover for automotive parts ■Drawing processing with flatness of 0.2 or less 　■Difficult drawing processing with overlapping R shapes ■C face and corner punching processing with simple die 　■90° twisting bending processing ■M1.7 small diameter bar ring tap 　■YAG laser welding with thickness of 0.4 【Nishino Seiki Manufacturing's Sheet Metal Processing】 ◎Cutting of copper and pure aluminum (high-reflective materials) using fiber laser processing machines ◎Laser processing and forming processing using laser punch composite processing machines ◎Quick delivery for various bending with a rich selection of in-house standard types ◎Shapes that cannot be processed with standard types are handled with simple dies manufactured in-house ◎Simple dies are completed in-house from design to production ◎Stocking a wide variety of materials such as aluminum and stainless steel to start processing immediately ◎Support for riveting and press-fitting ◎YAG laser welding from a sheet thickness of 0.1mm ◎Composite processing combining cutting and sheet metal processing *You can view the collection of case studies from the PDF download.

  • Processing Contract

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Processing Case Collection - Thin Plate Sheet Metal Processing Edition Part 3 [Featuring 30 Processing Examples!]

Processing Case Collection - Thin Plate Sheet Metal Processing Edition Part 3 [Featuring 30 Processing Examples!]

The third volume of the "Thin Plate Sheet Metal Processing" case study collection! We will introduce examples of die-less processing using feed bending and examples of hemming bending processing for spring materials!

【Case Studies (Excerpt)】 ■Sending bends without molds & shortening delivery times ■Machining finishes for short bends ■Burring taps and YAG welding ■±0.03 high precision machining, deformation prevention ■Hemming bends with phosphor bronze spring material ■Reinforcement of bends with triangular ribs ■Bead drawing using laminated molds ■Laser welding of phosphor bronze t0.2 【Nishino Seiki Manufacturing's Sheet Metal Processing】 ◎ Cutting of copper and pure aluminum (high-reflective materials) using fiber laser cutting machines ◎ Laser processing and forming processing using laser punch combination processing machines ◎ Quick delivery for various bends with a wealth of in-house standard molds ◎ Shapes that cannot be processed with standard molds are handled with simple molds made in-house ◎ Simple molds are designed and manufactured entirely in-house ◎ A wide variety of materials such as aluminum and stainless steel are stocked to enable immediate processing ◎ Support for riveting and press-fitting ◎ YAG laser welding from a plate thickness of 0.1mm ◎ Combined processing that combines machining and sheet metal processing *You can view the collection of case studies from the PDF download.

  • Processing Contract

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[Processing Example] Bending Processing of Thin Sheet Copper-Tin Alloy + Thin Sheet Welding

[Processing Example] Bending Processing of Thin Sheet Copper-Tin Alloy + Thin Sheet Welding

High precision and short delivery time are possible! There is minimal thermal impact, resulting in a high-precision and beautiful finish.

We would like to introduce examples of metal processing specializing in [thin plate bending processing] + [thin plate welding] by hakubanshinkakou.com. The material is C5210 (phosphor bronze), and the parts are completed by welding components with thicknesses of 0.2mm and 0.3mm. First, the blank cutting in the initial process is done using a fiber laser processing machine dedicated to thin plates, which allows for an overwhelmingly faster processing speed compared to wire cutting. Additionally, since no molds are required as they are with punching, clean free curves can be drawn without nibbling marks. The cutting surface is also clean, and precision of about ±0.03 can be easily achieved. 【Overview】 ■ Material: C5210-1/2H ■ Size: 23×6×7mm ■ Thickness: t0.2 / t0.3 ■ Precision: ±0.1 ■ Quantity: 100 ■ Delivery time: 7 days *For more details, please refer to the related links or feel free to contact us.

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Processing example: Consistent response from bending of t0.5 thin plates to welding and painting, resulting in shortened delivery times.

Processing example: Consistent response from bending of t0.5 thin plates to welding and painting, resulting in shortened delivery times.

Shorten delivery times! We can provide a one-stop solution that includes surface treatment after product processing.

We would like to introduce a case of a product made from a 0.5mm thick thin plate that has been bent, welded, and painted. After raising the sides, a U-bend is performed, and then the side seams are welded. When welding a 0.5mm thick plate, there are concerns about distortion, but by using a YAG laser welding machine, we achieve a beautiful finish without distortion. At thinplate-processing.com, welding is possible from a thickness of 0.1mm, and while the material this time is SECC, we also accommodate aluminum, phosphor bronze, brass, and more. 【Overview】 ■ Material: SECC ■ Size: 30x20x20mm ■ Thickness: t0.5 ■ Precision: ±0.2 ■ Quantity: 30 ■ Delivery time: 9 days *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Delivery on the 7th day, consistent support from mold design to product processing.

[Processing Example] Delivery on the 7th day, consistent support from mold design to product processing.

We can manufacture custom molds in-house! Including the mold-making process, we deliver on the 7th day from the order.

We would like to introduce an example of precision sheet metal processing products made from brass thin plates. The blanks were processed using a fiber laser. This product had holes with a diameter of φ0.95±0.02, and this precision hole also meets the tolerance requirements through laser processing. At thinplate-processing.com, we utilize two fiber laser processing machines according to the thickness of the plates, and our specialized machines for thin plates can also accommodate high-precision processing like the above. Please feel free to consult us even for urgent processing needs. 【Overview】 ■ Material: C2680-H ■ Size: 14.5×16.2mm ■ Thickness: t0.3 ■ Precision: ±0.05 ■ Quantity: 10 ■ Delivery time: 7 days *For more details, please refer to the related links or feel free to contact us.

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Produce 1000 units in 5 days! We can also accommodate large quantity prototypes!

Produce 1000 units in 5 days! We can also accommodate large quantity prototypes!

Significantly reduced delivery time with a simple mold made in-house! With innovations in mold design, we can accommodate increased quantities and requests for shorter delivery times!

We would like to introduce a case of efficiently processing a simple mold (single mold) for a standalone process with an order quantity of 1,000 pieces. This quantity is too much for prototyping, yet too little for mass production, falling into the realm of near mass production. We have extensive manufacturing experience in this area, along with the necessary equipment and know-how for plastic processing. <Processing Points> - By operating the laser processing machine overnight, we processed 1,000 blanks in one night. - We achieved a short delivery time through efficient bending processing using a single mold. <Features of the Simple Mold Used> - Capable of bending multiple locations simultaneously. - Stable processing even in areas with strict tolerances. By leveraging the characteristics of the simple mold that helps reduce costs, we can prepare multiple molds for time-consuming processes and work with several people to efficiently advance the processing. <Overview> - Material: Supplied material (iron-based) - Size: 50×40mm - Plate thickness: t0.8 - Precision: ±0.1 - Quantity: 1000 - Delivery time: 5 days *For more details, processing examples are posted on the website thin-sheet-metal-processing.com.

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Processing Case Collection - Thin Plate Sheet Metal Processing Edition Part 2 [Featuring 30 Processing Examples!]

Processing Case Collection - Thin Plate Sheet Metal Processing Edition Part 2 [Featuring 30 Processing Examples!]

The second volume of the "Thin Plate Sheet Metal Processing" case study collection is here! We will introduce examples of high-precision beading processing and laser marking on brass!

【Case Examples (Excerpt)】 ■Bending with a matching accuracy of 0.03 or less ■High-precision bending of t0.1 phosphor bronze ■High-precision burring processing ■Bending processing with an inner radius of 0 using a simple die ■Precision sheet metal processing with a hole tolerance of H7 ■Drawing processing with a parallelism of 0.05 ■M1.7 small diameter burring tap ■Laser marking on brass 【Nishino Seiki Manufacturing's Sheet Metal Processing】 ◎Cutting of copper and pure aluminum (high-reflective materials) using a fiber laser cutting machine ◎Laser processing and forming processing using a laser punch combination machine ◎Short delivery times for various bending with a rich selection of in-house standard types ◎Shapes that cannot be processed with standard types are handled with simple dies made in-house ◎Simple dies are designed and manufactured entirely in-house ◎A wide variety of materials such as aluminum and stainless steel are stocked to enable immediate processing ◎Support for riveting and press-fitting ◎YAG laser welding from a sheet thickness of 0.1mm ◎Combination processing that integrates cutting and sheet metal processing *You can view the collection of case studies from the PDF download.

  • Processing Contract

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